IiMops zegumbi lokucoca kwiilebhu: Isikhokelo sokucoca iintsholongwane

Intshayelelo

Kwigumbi lokucoca elebhu, iimophu azizozixhobo zokucoca ezilula; ziyinxalenye yenkqubo yokulawula ungcoliseko ekhusela iisampulu, iinkqubo, kunye nokuthobela imithetho. Ukukhetha imophu efanelekileyo kuchaphazela ukuchitheka kwamasuntswana, ukuhanjiswa kweentsholongwane, ukugquma komphezulu, kunye nomngcipheko wokungenisa ungcoliseko olusebenzayo okanye olungasebenziyo kwiindawo ezilawulwayo. Esi sikhokelo sichaza indlela iimophu zegumbi lokucoca zenzelwe iindawo ezicocekileyo, zeziphi izixhobo kunye neempawu zokusebenza ezibaluleke kakhulu, kunye nendlela efanelekileyo yokukhetha nokusebenzisa iinkqubo zokucoca eziqinisekisiweyo. Ukusuka kulindelo lweklasi ye-ISO ukuya kukuhambelana nezibulali-ntsholongwane kunye nemisebenzi yokusebenza ye-aseptic, amacandelo angezantsi abonelela ngesiseko esisebenzayo sokuvavanya iinkqubo ze-mop ezisetyenziswa ekucoceni okucocekileyo kwilebhu.

Kutheni iiMops zeCleanroom zibalulekile kwiinkqubo zokucoca iintsholongwane zelebhu

Ukugcina indawo yelabhoratri engenazintsholongwane kufuna iindlela ezingqongqo zokulawula ungcoliseko, apho izixhobo zokucoca umphezulu Ukusetyenziswa kwezibulali-ntsholongwane kunye nokususwa ngokoqobo kwemfuno yezinto ezincinci izixhobo ezikhethekileyo yenzelwe ukuthintela ukungena kwezinto ezingcolisayo zangaphandle. Indawo elawulayo elawula ukucutshungulwa kwe-aseptic imisela ngokungqongqo imida eyamkelekileyo yeenxalenye eziphilayo nezingaphiliyo, nto leyo eyalela ukuba zonke izixhobo ezifakwe kwindawo elawulwayo zihlolwe ngononophelo.

Inkcazo kunye nendima ekulawuleni ungcoliseko

Ukusebenza okuphezulu i-mop yegumbi lokucoca elebhuyenziwe ngezinto ezithambileyo, eziqhele ukuba yi-polyester eqhubekayo okanye ii-microfibers ezikhethekileyo, ezenzelwe ukufaka ubungakanani obuchanekileyo bezinto ezibulala iintsholongwane ngelixa zibamba inkunkuma encinci. Kwiindawo ezilawulwa yi-ISO 14644-1, ngakumbi iindawo ze-ISO Class 4 kunye ne-5, ezi mops kufuneka zibonise ukuveliswa kwamasuntswana aphantsi kakhulu, zihlala zichitha ngaphantsi kwe-1,200 particles (≥0.5µm) ngemitha yesikwere ngexesha lovavanyo loxinzelelo loomatshini. Umsebenzi wazo ophambili udlula ukususwa komhlaba okubonakalayo; zizixhobo ezibalulekileyo zokufezekisa ukunciphisa iingodo eziqinisekisiweyo kumphezulu we-bioburden. Ukunyaniseka kwesakhiwo se Intloko yeMop iqinisekisa ukuba ukungqubana koomatshini okusetyenziswa kumgangatho nakwiindonga kwandisa ukusebenza kakuhle kwezibulali-ntsholongwane zeekhemikhali ngaphandle kokuphazamisa ukugqitywa komphezulu.

Iingozi eziphambili, iindleko, kunye nokusilela kokusebenza

Iinkqubo zokumopha ezikumgangatho ophantsi zizisa iingozi ezinkulu zokusebenza, ikakhulu ngokuchitha amasuntswana, ukungahambelani kweekhemikhali, okanye ukusasazwa kwezibulali-ntsholongwane ngokungalinganiyo. imophu yegumbi lokucoca eziwohlokayo xa zichaphazeleka ziiarhente ezirhabaxa, ezifana ne-0.52% ye-sodium hypochlorite okanye i-hydrogen peroxide/peracetic acid blends, zinokushiya iintsalela ze-polymer kwaye zonakalise ukungasebenzi kakuhle. Ukusilela kokusebenza kwezi zixhobo kuhambelana ngokuthe ngqo nohambo lokujonga okusingqongileyo. Kwilabhoratri yamayeza okanye ye-biotechnology, uhambo olunye lwe-bioburden oludlula umda omiselweyo we-10 CFU ngepleyiti yoqhagamshelwano lunokubangela ukwaliwa kwebhetshi. Oku kukhokelela kwilahleko zemali ezihlala zidlula i-$50,000 ngesiganeko ngasinye, kunye nokuqaliswa okunyanzelekileyo kophando olupheleleyo lweRoot Cause Analysis (RCA). Ngaphezu koko, ukufunxwa okungafanelekanga kukhokelela ekusetyenzisweni kweekhemikhali okugqithisileyo, kunyusa iindleko ezisetyenziswayo ukuya kuthi ga kwi-30% ngonyaka ngelixa ngaxeshanye kwandisa iiyure zomsebenzi ezifunekayo ukugqiba umjikelo oqhelekileyo wokucoca i-500-square-meter facility.

Indlela yokuthelekisa iiMops zeCleanroom ukuze zisebenze kakuhle ekucoceni okungenazintsholongwane

Ukuvavanya izixhobo zokucoca umphezulu kufuna uhlalutyo olucwangcisiweyo lwe ukwakheka kwezinto, ukuhambelana kweekhemikhali, kunye nokugcinwa kweenxalenye ezincinci. Abaphathi belebhu kufuneka bahlolisise amaphepha edatha yobuchwephesha ukuqinisekisa ukuba izixhobo ezikhethiweyo ziyahambelana nokuhlelwa okuthile kwendalo kunye neendlela zokubulala iintsholongwane zemihla ngemihla. Ukwahluka kokusebenza kwe-substrate kumisela indlela esebenza ngayo indawo leyo enokugcina imeko yayo yolawulo eqinisekisiweyo.

Iinkcukacha kunye nemigangatho yokuthelekisa

Iikhrayitheriya ezibalulekileyo zokuthelekisa ziquka amandla okufunxa, ukumelana nokukhuhlana, kunye nokuqinisekiswa kokubulala iintsholongwane. Iifoam zepolyurethane zibonelela ngokugcinwa kolwelo okuphezulu, okuhlala kudlula i-400 mL ngemitha yesikwere, kodwa zinokubonisa ukumelana nokukhuhlana okuphantsi xa kuthelekiswa neentambo eziqhubekayo. Ngokwahlukileyo koko, iintlobo ze-microfiber zibonelela ngempumelelo ephezulu yokucoca ngoomatshini, ekwaziyo ukususa ukuya kuthi ga kwi-99.9% iintsholongwane ezingaphezulu komhlaba nangaphambi kokuba isenzo seekhemikhali sesibulali-ntsholongwane sisebenze. Xa kulungiswa iingozi ezithile zebhayoloji, amaziko anokuvavanya i-mop yokucoca igumbi lokucoca iintsholongwane iphathwa ukuthintela ukwanda kweentsholongwane ngaphakathi kwentloko ye-mop ngokwayo ngexesha lokugcinwa okanye ukusetyenziswa ixesha elide. Ngaphezu koko, kwiindawo zokucubungula i-aseptic, iintloko ze-mop kufuneka zihlanjululwe kwangaphambili, ziqinisekiswe nge-gamma irradiation kwi-dosage ye-25 ukuya kwi-40 kGy ukuqinisekisa i-Sterility Assurance Level (SAL) ye-10⁻⁶, kunye neesatifikethi ezithile ze-lot-specific of irradiation. Iphakheji ngokwayo kufuneka ifakwe ingxowa ephindwe kabini okanye kathathu kwi-polyethylene ehambelana negumbi elicocekileyo ukuvumela ukudluliselwa ngokukhuselekileyo kwii-airlocks zezinto ngaphandle kokungenisa izinto ezingcolisayo zangaphandle.

Itheyibhile yokuthelekisa ukusetyenziswa kokucoca okungeyontsholongwane

Ukuze kube lula ukuthenga ngendlela eqhelekileyo, le theyibhile ilandelayo ithelekisa izixhobo eziphambili ezisetyenziswayo imophu yomgangatho yegumbi lokucoca ngokusekelwe kwiimilinganiselo zokusebenza ezibalulekileyo.

Ukukhetha izinto ezifanelekileyo kuxhomekeke ekulinganiseni ukusasazwa kolwelo olufunekayo ukuze kubekho amaxesha okubulala iintsholongwane afunekayo ngokuchasene nemida engqongqo yamasuntswana kwindawo yelebhu ekhethiweyo. Izakhiwo kufuneka zihambelane nezi zakhono zezinto kunye neemfuno zazo ezithile zokusetyenziswa kweekhemikhali ukuze kuthintelwe ukubola kwezinto ngaphambi kwexesha.

Indlela yokukhetha nokusebenzisa ii-Cleanroom Mops

Ukuguqulela iinkcukacha zobugcisa zibe kukugqwesa kokusebenza kufuna inkqubo yokufaneleka engqongqo kunye nokuhlanganiswa okubanzi kwiiNkqubo zokuSebenza eziMiselweyo zeZiko (ii-SOP). Ukuphunyezwa ngokufanelekileyo kulawula ukusebenza kakuhle kwenkqubo yokucoca kunye nexesha elide lokusebenza kwezixhobo. Isixhobo esiyilwe kakuhle sisebenza kuphela njengesakhelo senkqubo esilawula ukusetyenziswa kwaso.

Ukukhetha, iziqinisekiso, kunye nokuhlanganiswa kwe-SOP

Ukufaneleka kwezixhobo zokucoca umphezulu kubandakanya uvavanyo olubhalwe phantsi ukuqinisekisa ukuba ziyahambelana nezibulali-ntsholongwane ezikhoyo kunye nokuqinisekisa ukuba amanqanaba entsalela ahlala engaphantsi kwemida eyamkelekileyo. Nje ukuba iqinisekiswe, ukuhlanganiswa kwi-SOPs kufuneka kuchaze indlela echanekileyo yokumopha. Iindlela ezilungileyo zoshishino ziyalela indlela "yokutsala nokuphakamisa" ejolise kwicala elinye, ithintele ngokungqongqo ukukrwela okubhekisa kwicala elinye okubuyisela izinto ezingcolisayo kwiindawo ezicociweyo ngaphambili. I-SOPs kufuneka imisele ukugqobhoza okuqhelekileyo kwe-20% ukuya kwi-30% ukuqinisekisa ukugqunywa ngokupheleleyo komphezulu ngaphandle kwamabala omileyo. Ngaphezu koko, izixhobo kufuneka zichaze ulwakhiwo lwenkqubo yebhakethi; inkqubo yebhakethi ezintathu (isibulali-ntsholongwane, amanzi okuhlamba, kunye nenkunkuma) inciphisa ukungcoliswa okunqamlezileyo ukuya kuthi ga kwi-50% xa kuthelekiswa nolwakhiwo lwendabuko lwebhakethi ezimbini, ukuqinisekisa ukuba intloko ye-mop ihlala igcwele ikhemikhali esebenzayo, engangcoliswanga kulo lonke umjikelo wokucoca.

Iikhrayitheriya zesigqibo sokusetyenziswa kwelabhoratri

Iikhrayitheriya zokugqibela zesigqibo kufuneka ziqwalasele uyilo olukhethekileyo lwesakhiwo kunye ne-ergonomics yomqhubi ukuqinisekisa ukuthotyelwa rhoqo kunye nokunciphisa uxinzelelo lomzimba ngexesha lemijikelo yesiqhelo yokucoca ukungcola.

Izinto ezibalulekileyo ekufuneka ziqwalaselwe

• Ezona zigqibo zibalulekileyo kunye nesizathu seCleanroom Mops
• Iinkcukacha, ukuthobela imithetho, kunye nokuhlolwa komngcipheko okufuneka kuqinisekiswe ngaphambi kokuba uzibophelele
• Amanyathelo alandelayo asebenzayo kunye nezilumkiso abafundi abanokuzisebenzisa ngoko nangoko

Imibuzo ebuzwa qho

Yintoni eyenza i-mop ifaneleke kwiilabhoratri ze-ISO Class 4 okanye 5?

Khetha iintloko ze-mop ezithambileyo, eziqhele ukuthungwa nge-polyester okanye i-microfiber, ezine-slag ephantsi kunye ne-package engenazintsholongwane ukuze zidluliselwe kwindawo elawulwayo.

Yeyiphi into yokucoca igumbi lokucoca efanelekileyo ekucoceni elebhu okungenazintsholongwane?

I-polyester ethungiweyo ifanelekela iindawo eziqinileyo ze-ISO 3-5, ngelixa i-microfiber inika umhlaba oqinileyo kunye nokususwa kweentsholongwane kwiilebhu ze-ISO 4-6.

Ngaba iimophu zegumbi lokucoca zinokuphatha izibulali-ntsholongwane eziqatha?

Kuphela xa kuqinisekisiwe ukuba iyahambelana namakhemikhali. Qinisekisa ukuba iyamelana ne-sodium hypochlorite kunye ne-hydrogen peroxide/peracetic acid blends ngaphambi kokuba isetyenziswe rhoqo.

Kutheni iimophu zokucoca ezisandula ukubulala iintsholongwane zibalulekile kwiilabhoratri ezingasebenzi kakuhle?

Zinciphisa umngcipheko wongcoliseko xa zingena. Khangela iintloko ze-mop ezifakwe i-gamma-irraidiated ezine-SAL 10⁻⁶ kunye neesatifikethi zokubulala iintsholongwane ezithile.

I-cleanroom mop engafanelekanga ingayonyusa njani iindleko zelebhu?

Ukufunxa okuncinci kunye nokuqhekeka kwezinto, kwandisa ixesha lokucoca, kwaye kunokubangela uphononongo lokusingqongileyo okanye ukwaliwa kwenqwaba.